Sometimes the "update" gets stuck with PC controller. Have you excluded and re-paired the PC controller stick (as secondary controller) to make sure it gets the full network details?
I know it's not fun, but I would wait a day or two and see if removal works then. Z-Wave can require patience. In the meantime, you might want to try shutting down, removing power for at least 30 seconds or so, then reconnecting power to reboot the hub (i.e., don't just shut down or reboot--this intermediate power removal is the only way to fully reboot the Z-Wave radio). That may make other things work normally again, at least.
I'm not sure what would have made this go wrong in the first place, though. It sounds like the device didn't have the same node ID as you thought it did on the hub, perhaps because it was re-included under a new node ID or included on a different hub/controller somehow, any of which you would had to have done manually and probably remembered. [EDIT: The guess below about hex vs. decimal is a good thing to check, too!] A "Force Remove" will indeed leave behind the node in Z-Wave Details if it's still there, so that part isn't surprising.
Are you aware that the hub typically refers to the devices in hex and PC controller uses decimal for the node IDs? So it might be 145 in PC Controller.
thanks - yes i have been working / waiting on this since 9-8 hoping it would heal itself. When i shut down i did remove power, 3 times, each time waiting 2-3 minutes before reconnecting power.
My A.D.D. / IQ test failed - you were dead on with respect to PC Controller using decimal 145 not 91, i used PC Controller to remove device 145, she is gone now in HE! Thank you so much for you help all - what little hair i have left i wanted to keep. Awesome community support, again thank you j
PC Controller downloads the device table from the hub when you pair it, so it should definitely be there if the hub is seeing it. All other devices are listed fine? If you have a lot of devices it might take a bit for it to get the full list from the hub. Only thing I could think of is if the zwave table is corrupted.
Also, unless the device says "Discover" by it on the hub, it really should not be hurting much. The hub wont be looking for it actively and after a day or two the other devices will find better routes. Eventually it will have 0 neighbors and nothing will try to talk to it.. I have 2-3 devices right now which are paired and powered off, which would basically create the same "ghost" state. Does not seem to be causing any issues.